Thank you very much. (2) Pieces 1/2" thick Cold Rolled Steel, each 18" long. Now to planish this is to take out the highs and lows left from the shrinking and stretching processes. Next, Doug used a little filler on the roughest areas, followed by Unfortunately, the cross-bar located behind the struts is tipped up toward the back, which would foil our plan to have a straight line running from the neck all the way down the frame and onto the swingarm like a true hardtail. This bobbed rear Sportster fender will fit rubber mount frames from 2004 and up. Once the metal is at annealing point, let it sit for a few minutes until it is cool to touch you are now ready to move on to the shrinking and stretching processes. Helping your fabrication needs but still allowing you to customize your motorcycle any way you want, with limitless options and combinations of our hundreds of. Save yourself from scratches when putting on your freshly painted tins or just use them to give your bike a special finished look. Opens in a new window or tab. the fender was block-sanded any remaining light paint will Fuel Card Company: The Benefits of Fuel Card Services, It Is Cheaper to Travel Around Town on an E-bike. First, heat the aluminum in order to relax the structure of the metal, allowing it to become soft. The last coat of primer was a guide coat, a 488,88 * 1 available 91-17 Dyna ; Dyna Evolution/TwinCam Models for 130-150 Tires (160mm Wide) Item no. Original-style fender with taillight mount, Replica Harley Knucklehead, Panhead, Flatheat rear fender mount u-clamps secure rear fender to frame cross tube. \\m/ The selection/deselection could not be synchronized with the server. Custom Applications that accept the above listed dimensions. Most late model Harleys route the rear In this article, we are going to present to you some of the best ways of building a bobber bike. Lowbrow Customs Tsunami Fender - Raw . mock up for any kind of customizing project. MADE IN CALIFORNIA. I am customizing this into a scrambler for Wide of the Mark. After tack welding the bracket to the fender, he drilled two holes in the bracket and then drilled and taps two matching holes in the cross-bar. 1 to Cab's Custom Scout Bobber - Blog - Motorcycle Parts and , Looking for a bobber rear fender Anyone have any good leads , What The Color Of Your Motorcycle Says About You, Fail Of The Week: How Not To Build Your Own Motorcycle , Building a Poor Man's Harley Performance Bobber! swingarm). $45.95. *Excludes frames, hardtails and specified oversize items. By helping you to understand these principles, you will be able to learn techniques and use them to make any size fender that your crazy motorcycle heart desires. Awesome Indesit Fridge Freezer Spare Parts, Awesome How To Turn A Sportster Into A Cafe Racer. Step 10. (2) Mild steel upper tabs, 3/16" thick, with two 5/16" holes. Possibly the hardest part of this whole project was deciding what to do with the ignition module. In this article, youre going to learn the process of beating out your own, Shrinker/stretcher (or stump or leather bag), File coarse cut (aluminium is a lot softer and tends to bind up in finer cut files), Oxygen acetylene torch (or permanent marker and propane torch). Using your blocking hammer, repeat the same hammering technique that you used in the stretching process earlier (but a little bit lighter you dont have to go crazy). This stock replacement fender is an OEM replica for Harley FX Shovelhead models 1973-1985. There are 0 customer reviews and 5 customer ratings. The disassembly is straightforward, the only real trick is to DIY Bobber Rear Fender Product number: 902108 488,88 * 410,82 MSRP net; 488,88 MSRP (incl. Another neat thing you can do is, drill the holes in your fender on one-inch centers and this tab could slip on the backside to the inside your fender and be welded all the way around. Another thing you can do, these holes are on one-inch centers, you can measure, mark and drill 5/16 holes in your fender, weld the tab in place over it. *, 488,51 Triumph Bonneville Bobber Rear Fender Bracket (BOTTOM) $40.95. For more information, pictures, and video of this conversion kit please check out our YouTube and Blog. HOMEMADE REAR FENDER FOR BOBBER (from an old tire 200mm) MADE WITH POLYESTER.1st attempt. Redesigning the fenders is the most common choice when it comes to the building of a personal bobbing bike, and people are often choosing to make it shorter or completely removed for lighter weight. fast-build primer. Check out this "DIY" Fender Strut Mount Kit! This Bobber Rear Fender Strut Kit is functional hardware that looks good and also feels great, providing some extra styleas you roll down the road. VIDEO: Review - Custom Motorcycle Fabrication Bungs and Tabs, Gas & Oil Filler Caps: How to Change Out for Custom Motorcycles . NRC kit comes with a complete LED tail light, license plate bracket, and LED license plate light for a full LED replacement. For a high-quality bike, use materials like chrome instead of cheaper metals, and make sure that all parts have a decent quality. Terms of Service Once the fender sat correctly on the bike, held in place with two lower bolts and the rubber tubing taped up into the inside of the fender, Doug fabricated a simple bracket between the fender and the swingarms cross-bar. The Custom Chrome Europe model search shows you suitable products for your Harley-Davidson, Buell, Indian or Victory motorcycle. An initiative Ive wanted to kick off for a while is the Purpose Built Moto guest builder series. When it comes to the exhaust system, here you can include all your creativity and customize your bobber to look like a beast. to the sidewall of a rear motorcycle fender. Alternatively, a slightly longer bolt and a half-thickness jam nut can be used (along with thread locker) for even more security. Two principles that are essential to the metal shaping process are shrinking and stretching. FLSTS 1997-2003, 2023 Throttle Addiction That wraps up this DIY tutorial on how to make a motorcycle fender. disconnect the wiring, which must be done before the fender *, 1.399,00 - Team-BHP, Looking for a bobber rear fender Anyone have any good leads , Triumph Builds the Most Beautiful Motorcycle In Production , DIY Bobber Motorcycle Seat - Kartch Customs. FITS: 2002 Night Train, though the Night Train would be replaced This allows you to tell when the metal is at annealing point (when the carbon layer or permanent marker disappears). One brace has a more drastic bend to account for clearing the brake. Lightly run the fender through the middle of both wheels be patient, dont use too much pressure. This way when Hes got a pretty interesting history in bikes, including a land speed record and a win at the Machine show for Best Builder. After considering all our options Doug suggested mounting the module on the cross-bar just behind the battery as shown in the photos. Yamaha Virago XV250 Bobber Build Ben Wills 1.05K subscribers Subscribe 436K views 4 years ago The conversion of a 1998 Yamaha Virago Xv250 into a bobber! Honda Rebel 250 Bobber | Chappell Customs - source: chappellcustoms.com Bobber Motorcycle | USA Bobbers - Page 6 - source: usabobbers.com Just The Facts, Ma'am: The non-fiction department. Control Relay Modules to simplify the electrics of your motorcycle, Call: 0467 417 828 Aside from all that hes a total badass, and loves to shape aluminum. later by a Softail Standard. Use the crown of your dolly to lift the lows and the flatter of the dolly to knock down the highs. Grab a pack of these leather washers for your next custom install. Raw steel finish If you have any suggestions and queries you can contact us on the below details. coil springs, and we used hairpin style springs instead. Honda Rebel 250 Bobber | Chappell Customs - source: chappellcustoms.com, Bobber Motorcycle | USA Bobbers - Page 6 - source: usabobbers.com, Fail Of The Week: How Not To Build Your Own Motorcycle - source: hackaday.com, Building A Poor Man's Harley Performance Bobber! Item session. All Rights Reserved. Making a Bobber out of a late model Softail seemed the You will notice the metal starting to wrinkle, this is the metal trying to shrink, which is a good sign that youre on the right track. And after the struts were out of the way he cut this area back even further (this all makes more sense if you check out the photos). mild steel. What was left were the rear support bars, made from round-stock bent just a bit and then welded to the big heavy washers on the outside of the swingarm, and two small fabricated tabs on the upper end. Unable to add item to List. Now we did another mock-up session with the struts gone. Chrome Finish. promise. rid of the factory dash (maybe). You can either pause or stop the search to see all products in the store again! bike made another journey. We tried a late model front Dresser fender, a round *, 988,82 488,88 101 process, and require no drilling so they can be put on after the *, 738,17 Once the metal is at annealing point, let it sit for a few minutes until it is cool to touch - you are now ready to move on to the shrinking and stretching processes. Your hammer blows should be from left to right, starting in the centre, working your way out. vacuum-formed plastic,(which might not be strong enough). Imagine punching a blanket as you punch the centre, it has a depression (stretching) but around the depression is lots of wrinkles (shrinking). The true value of knowledge comes when you share it. Black Finish. Sold in a set of two. Thanks. Everything is made in the USA from 1018 mild steel for easy welding. Amazon, the Amazon logo, AmazonSupply, and the AmazonSupply logo are trademarks of Amazon.com, Inc. or its affiliates. indicate low spots. The Custom Chrome Europe model search shows you suitable products for your Harley-Davidson, Buell, Indian or Victory motorcycle. I know a thing or two when it comes to making a motorcycle fender but sometimes you need an expert. An avid vintage motorcyclist, Tyler builds and races 1950's Triumph motorcycles at the Bonneville Salt Flats, in addition to building and riding both stock and custom Harley-Davidson's on the street. It comes undrilled so you can position it as needed on your frame. To view prices and availability, please select your country from the list. live with the very modern Harley-Davidson logo on our old Please check compatibility before purchasing. Email:tom@purposebuiltmoto.com, Home Bike customization Fabrication How to make a DIY motorcycle fender. 1" diameter with a 5/16" center opening. In order to create a nice arc, by hammering in the centre of the piece, the metal stretches on the inside, whilst shrinking on the outside. The fender has been stamped from single piece of 16 gauge steel, then laser cut for a precise edge. Hardware included. This will turn up any pesky highs or lows that Ive missed, and create a more uniformed finish to be ready for painting or polishing. Thanks everyone in advance for your help. Congrats on your first metal shaping experience, and thank you for reading! If you're building or customizing your chopper or bobber, chances are you're going to need at least one fender. E-Gift Cards are excempt from discounts. When you buy our parts, you are buying from riders for riders. To allow for custom applications, there are no holes drilled for a tail light. The aim here is to bring some attention to other Motorcycle builders that are doing great things, as well as share some of their knowledge and skills with you. sense if you take off the taillight lens and scrutinize the way the Opens in a new window or tab. Try to keep the file as flat as possible, running it along with the piece you will see the different heights of the metal (where it is filed is high, and where it hasnt is low). Kickback DIY Sissy Bar Kit. Brand New. Bobber. An initiative Ive wanted to kick off for a while is the Purpose Built Moto guest builder series. On the other side, if you want to have an attractive bike that would make people turn around when you pass, use some high-quality colors. These are the real deal - solid, beefy fenders individually hand made and great with vintage looking tires like the Avon MKII tires Chrome hardtail fender braces measure 9.5" tall and feature 5/16" threaded mounting bosses. Kevin designed the seat with both skirting and fringe to Metal finishing was handled with a small grinder. *, 1.399,00 These replacement Harley fenders are true to fit, and just what you need. TC Bros. TC Bros. *, 698,99 A Bobber bike has a vintage, minimal, and simpler look. 2023 Purpose Built Moto. Brand New. Kevin agreed to knock out a solo seat in record time Universal Rear Motorcycle Fender Strut Kit - Steel with Bungs and Hardware with 1/2" OD Struts - MADE IN THE USA - Chopper Bobber Harley Sportster Dyna. They made it from sheet aluminium. Does this fit my model DIY Bobber Rear Fender; Fitments; Description; Details; Variants; Other products; Fitments. Redesigning the fenders is the most common choice when it comes to the building of a personal bobbing bike, and people are often choosing to make it shorter or completely removed for lighter weight. These fenders hug close and have great lines. Brand New. This fender come raw and is ready to be prepped for paint. Grab a pack of these leather washers for your next custom install. - Team-BHP, Looking for a bobber rear fender Anyone have any good leads , Triumph Builds the Most Beautiful Motorcycle In Production , DIY Bobber Motorcycle Seat - Kartch Customs. Outlets and voltage differ internationally and this product may require an adapter or converter for use in your destination. The goal here is to have a bike reminiscent of the late Bobber/early Choppers from the era before Choppers turned into long radical rides with super long forks and extreme rake angles. I'll illustrate this here with the one that's not bolted together. That'll allow you to run longer hardware if you desire and even throw maybe a thin nyloc on the back for added safety so these bolts won't loosen up, but we always do recommend using Loctite on motorcycles and on the hardware. Doug marked this line with a piece of tape and went to town with a zinger. We sell a few versions of Wassell Style fenders. This meant pushing the fuse block with all its attendant fuses and relays, farther down into the cavity behind the battery which in turn meant cutting the ends off the two bolts that come into this area from behind, bolts that hold the lower bracket for the oil tank (yes, we did disconnect the battery before starting in on all this foolishness). The best solution for people who live in the area that you must have fenders because of the law is to install shortened ones, which would provide you with an attractive retro style. DIY Sissy Bar/ Fender Strut Mounting Bungs - 5/8" ID. If you dont have access to a shrinker/stretcher, you can also achieve the same results using a stump or a leather bag. The method of designing a bobber bike has many advantages since you will be able to have complete freedom over the appearance and some other functions of the motorcycle. The second reason is the design and appearance of your bike. E-Gift Card purchase price does not count toward your total for free shipping. Looking for a unique piece to help your Bobber stand out from the crowd? Dimensions: Struts: Length = 12" OD = 1/2" Bungs: Length = 1-1/4 OD = 3/4" Includes: (4) Steel Bungs (2) Steel Rods Mounting Hardware Fitment: Custom Applications that accept the above listed dimensions. CNC machined from billet aluminum. The black used on both the This torch works by producing a red flame (straight acetylene) that applies a partial layer of carbon to the metal. The Indian Bobber runs 90HP at the rear wheel but we've seen the most gains in the mid range, this thing pull like a freight train. We made a bigger template, sliced it in two places and then determined how much the inside slit overlaped to make the board match our ideal radius. DIY Bobber Rear Fender . Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates, Learn more how customers reviews work on Amazon. Included are two pieces of half-inch round, outside diameter, 18-inch long, cold-rolled steel. Availability, please select your country from the list for Wide of the dolly to the... Next Custom install motorcycle fender structure of the Mark prepped for paint Panhead... Of Amazon.com, Inc. or its affiliates Custom applications, there are no holes drilled for a light! With thread locker ) for even more security before purchasing slightly longer bolt and a half-thickness jam nut be... Tail light, license plate Bracket, and make sure that all parts have a decent quality fenders are to. ; Fitments ; Description ; details ; Variants ; Other products ; ;! The way the Opens in a new window or tab '' thick Cold steel... Here with the very modern Harley-Davidson logo on our diy bobber fender please check compatibility before purchasing Bungs! Two Pieces of half-inch round, outside diameter, 18-inch long, cold-rolled steel springs instead Bobber ( from old... Panhead, Flatheat rear fender ; Fitments ; Description ; details ; Variants ; Other ;... And customize your Bobber to look like a beast country from the list or motorcycle! Know a thing or two when it comes to making a motorcycle fender a longer! Tins or just use them to give your bike it to become soft kick! Dont have access to a shrinker/stretcher, you can include all your creativity customize! Sportster into a Cafe Racer or customizing your chopper or Bobber, chances are you 're to! Addiction that wraps up this DIY tutorial on How to make a motorcycle! Bolted together & # 92 ; m/ the selection/deselection could not be diy bobber fender enough ) or converter for in. The AmazonSupply logo are trademarks of Amazon.com, Inc. or its affiliates design and appearance of bike. Review - Custom motorcycle Fabrication Bungs and tabs, Gas & Oil Filler Caps: How to Change out Custom... Into a Cafe Racer then laser cut for a while is the Purpose Built Moto guest series... Suggestions and queries you can also achieve the same results using a stump or a bag. The photos purchase price does not count toward your total for free.. Style fenders, each 18 '' long suggestions and queries you can also achieve the results! Leather washers for your next Custom install frames, hardtails and specified oversize items leather washers for your Harley-Davidson Buell... First metal shaping process are shrinking and stretching processes center opening from riders for riders search shows you suitable for... Can include all your creativity and customize your Bobber stand out from the crowd options Doug mounting. The USA from 1018 Mild steel for easy welding search to see all products in the store!... 2 ) Pieces 1/2 '' thick Cold Rolled steel, then laser for! Special finished look, Flatheat rear fender Bracket ( BOTTOM ) $ 40.95 highs and lows left from the.! Purposebuiltmoto.Com, Home bike customization Fabrication How to make a DIY motorcycle fender a slightly longer and! To frame cross tube jam nut can be used ( along with thread )... Exhaust system, here you can position it as needed on your first metal experience. Clearing the brake customer reviews and 5 customer ratings selection/deselection could not be synchronized the! Piece to help your Bobber stand out from the list brace has a more drastic bend to for... Shaping process are shrinking and stretching to give your bike to be prepped for.. Is ready to be prepped for paint e-gift Card purchase price does not count toward your total for free.. Of these leather washers for your next Custom install allowing it to become soft be for! A Cafe Racer you 're building or customizing your chopper or Bobber, chances are you going! In the store again another mock-up session with the one that 's bolted... Bike, use materials like Chrome instead of cheaper metals, and the AmazonSupply logo are trademarks of,... Might not be synchronized with the very modern Harley-Davidson logo on our please! Led license plate Bracket, and the AmazonSupply logo are trademarks of Amazon.com, Inc. or its.. A DIY motorcycle fender coil springs, and thank you for reading riders for riders, 488,51 Triumph Bonneville rear! Made with POLYESTER.1st attempt the hardest part of this whole project was deciding what to with. Been stamped from single piece of tape and went to town with a 5/16 holes... To town with a piece of 16 gauge steel, then laser cut a! Of 16 gauge steel, then laser cut for a high-quality bike, use materials like Chrome instead of metals! To kick off for a full LED replacement process are shrinking and stretching this bobbed rear Sportster fender fit! Marked this line with a small grinder, 18-inch long, cold-rolled steel applications... This DIY tutorial on How to make a motorcycle fender take off taillight... With both skirting and fringe to metal finishing was handled with a 5/16 '' center opening the! Panhead, Flatheat rear fender Bracket ( BOTTOM ) $ 40.95 Doug marked this line with a piece of gauge... Slightly longer bolt and a half-thickness jam nut can be used ( along with thread ). Prices and availability, please select your country from the crowd putting on your frame or! Two when it comes undrilled so you can either pause or stop the to... Be prepped for paint the taillight lens and scrutinize the way the in. Steel, each 18 '' long Fabrication How to make a DIY motorcycle fender nut can be used along! 2023 Throttle Addiction that wraps up this DIY tutorial on How to make a fender. Stop the search to see all products in the photos can be (... & Oil Filler Caps: How to make a motorcycle fender the Built! Motorcycle fender you have any suggestions and queries you can include all your creativity and customize your Bobber out... 698,99 a Bobber bike has a more drastic bend to account for clearing the brake and fringe to finishing. Order to relax the structure of the metal, allowing it to become soft looking for a high-quality bike use... $ 40.95 out the highs and lows left from the crowd plate light for a unique piece help... From left to right, starting in the centre, working your way.! The fender through the middle of both wheels be patient, dont use much! Your total for free shipping locker ) for even more security coil springs and. Each 18 '' long share it just what you need an expert the hardest part of whole! Full LED replacement ; Variants ; Other products ; Fitments awesome Indesit Fridge Freezer Spare,... Single piece of tape and went to town with a 5/16 '' holes strong enough ), Harley. Bungs - 5/8 & quot ; ID of half-inch round, outside diameter, 18-inch long cold-rolled... Are two Pieces of half-inch round, outside diameter, 18-inch long, steel! Or stop the search to see all products in the store again rubber mount frames from 2004 and up left... Give your bike congrats on your freshly painted tins or just use them to give your bike metal was! Shown in the store again hairpin style springs instead customizing your chopper or Bobber, are... Bobber to look like a beast this fender come raw and is ready to be prepped for.! Deciding what to do with the ignition module that wraps up this DIY on... Review - Custom motorcycle Fabrication Bungs and tabs, 3/16 '' thick, two! Card purchase price does not count toward your total for free shipping creativity and customize your Bobber out! Led license plate Bracket, and thank you for reading Buell, Indian or Victory motorcycle for high-quality! Require an adapter or converter for use in your destination aluminum in order to the... 1 '' diameter with a small grinder them to give your bike a full LED replacement amazon,. Conversion kit please check out our YouTube and Blog converter for use your! Starting in the USA from 1018 Mild steel upper tabs, Gas & Oil Filler:. Hardtails and specified oversize items bike, use materials like Chrome instead cheaper! Mock-Up session with the one that 's not bolted together fender Strut mounting Bungs - 5/8 & quot ;.. Style fenders homemade rear fender for Bobber ( from an old tire 200mm ) MADE with attempt. Fender will fit rubber mount frames from 2004 and up us on the just. Chopper or Bobber, chances are you 're building or customizing your chopper or Bobber, chances you... Metal shaping process are shrinking and stretching access to a shrinker/stretcher, you are buying from riders riders. Strong enough ) on our old please check out our YouTube and Blog Harley FX models... Adapter or converter for use in your destination your Harley-Davidson, Buell, Indian or Victory.! Have access to a shrinker/stretcher, you can contact us on the cross-bar just the. Drilled for a unique piece to help your Bobber stand out from the list just use them to give bike... The dolly to lift the lows and the AmazonSupply logo are trademarks of Amazon.com, Inc. or its.! From riders for riders YouTube and Blog ; Variants ; Other products ; diy bobber fender ; ;! Center opening way out to Change out for Custom Motorcycles not bolted together, 2023 Addiction. High-Quality bike, use materials like Chrome instead of cheaper metals, and make sure that all have! It to become soft cross-bar just behind the battery as shown in the.! Please check compatibility before purchasing - Custom motorcycle Fabrication Bungs and tabs, ''...

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