Required fields are marked *. This vehicle is equipped with three-point seat belts for both the operator and passenger. The Yamaha Rhino 660 is geared low with good low-end torque to help it excel at handling work tasks and trail riding, so top speed is not its strength. A common problem for the Yamaha Rhino 660 is engine failure. This indicator light comes on when the drive select lever is in the N position. A well-written Yamaha Rhino SxS manual is an invaluable aid to anyone who wants to save money by doing the maintenance on their own SxS. Your email address will not be published. I'm good at my work, and people often come to me for advice. Comment Flag More Print this page Set the switch to L to turn on the low beam and the taillights. An example of data being processed may be a unique identifier stored in a cookie. Luckily, changing the battery fixes this problem most of the time. Practice turning at slow speeds before attempting to turn at faster speeds. Jeeps Hunters Affiliate Disclosure: Jeepshunters.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com, The vehicle is powered by a four-stroke, single-cylinder, five-valve SOHC engine (660cc). Rear cargo bed and excellent hauling/towing capacities provide workhorse capabilities. You know something is wrong, but. Starting Points There may be a major starting issue with the Yamaha Rhino, especially in the older versions. Offroad aficionados and ATV riders alike are probably familiar with Yamahas line of recreational off-road vehicles. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. any latin characters (a-z, A-Z) any numbers (0-9) special characters ("-", "_" and "."). 2007 Yamaha Rhino wont start no power through relay. Find many great new & used options and get the best deals for Yamaha Rhino 660 YXR660 Service Manual 2003 2004 2005 2006 2007 2008 2009 on CD at the best online . This could distract the operator and increase the risk of losing control and an accident. They made minor upgrades from year to year, and the model is still popular today. manual for the 660 Yamaha Rhino '04-07. Then try to start the Rhino 660. Always check for obstacles before operating in a new area. Never wrap your thumbs and fingers around the steering wheel. Most of the time, this problem can be traced back to idle issues. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. If youre considering purchasing a Rhino 660, its important to be aware of these potential problems so you can be prepared for them if they do arise. Suddenly, the engine shut off without warning. If these prove to be not the issue, then it is time to check the wiring. In addition, the Rhinos suspension can also be too stiff, which can make the vehicle uncomfortable to ride in and can cause the wheels to bounce. Always follow the inspection and maintenance procedures and schedules described in this manual. If you lose momentum and cannot continue up a hill, back down the hill with the engine in reverse gear. The first step is to consult the user manual, which will likely suggest checking the servo motor or the relays next to switches. Love enjoying my work and my blog. Another user suggested going for a Rhino. The Yamaha Rhino 660 also has a tendency to experience suspension problems. Too much dust or sand can jam up on the engine area by easily penetrating the poor air filter. Not only is it difficult to restart, but you never know when its going to happen again. But 2005 2006 2007 2010 2012 2013 2014 2015 2016 2017 models are also available. The Rhino 660 is powered by a 660cc, four-stroke engine and features four-wheel drive with locking differentials. In addition, the Rhinos brakes can also fade after extended use, which can make it difficult to stop the vehicle on steep hills or when driving in mud or snow. Check the spark plug and change it if necessary. Do not spill gasoline on the engine or exhaust pipe/muffler when refueling. A rider shared his experience with us. The Rhinos 660cc engine is notoriously difficult to work on, and many owners have reported issues with the engine overheating or seizing up. Push the latch plate into the buckle until it clicks. Some manuals contain both. Bad or old fuel 2. Never load more than 50kg (110 lbs) tongue weight on the towing bracket. This problem is not only common for the Yamaha Rhino 660 but also for most 4 x4 off-road utility vehicles. Coolant temperature warning light checking method. Severe damage to pistons, valves, cylinder walls, and other internal parts of the engine can result from conditions where dusty conditions are your preferred choice to care for riding, and so it is suggest checking the airbox regularly. The Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a clear and logical manner. If you think your carburetor is dirty, take it to a mechanic and have it cleaned or replaced. This can be a sign of neglecting the battery for a long time. Knowing about these potential problems can help you avoid them or, Read More The Most Common Problems With Can-Am Outlander 570Continue, If you own a Can-Am Maverick Sport, you may have experienced some common problems. NOTE: A NOTE provides key information to make procedures easier or clearer. Spring pressure helps return the lever to the released position. The Rhino 660 comes equipped with 25-inch tires in the front and rear, mounted on steel, aluminum, or panel rims depending on the year and model. Do not attempt turns on steep inclines. Avoid using the air conditioner when traveling at high speeds. Wearing the seat belt improperly. We specialize in Troubleshooting and Parts for the Yamaha 4wd System in ATV's and Side by Sides from 1998-present. The Yamaha Rhino 660 is also notorious for its bad paint job. Working as a Mechanic love to test out UTVs and all their accessories. Always turn off the engine when refueling. Press the accelerator pedal down to increase engine speed. 1985-1986 Yamaha Tri-Z 250 YTZ250S Repair Manual. RECOMMENDED: FRONT: 70kPa, {.70kgf/cm}, 10psi, REAR: 98kPa, {.98kgf/cm}, 14psi MINIMUM: FRONT: 63kPa, {.63kgf/cm}, 9psi REAR: 91kPa, {.91kgf/cm}, 13psi. 2007 YXR45FHW Rhino 450 Hunter If you own a Yamaha Rhino 660, chances are that youve had some engine trouble at some point. The drive select lever is used to shift your ve-, Remove the fuel tank cap by turning it coun-, hicle into the low, high, neutral and reverse, positions. The UTV is a unique 4 x 4 side-by-side model. TAB Outdoors 327 subscribers Subscribe 36K views 3 years ago In this video I explain the issue I have with my aftermarket fuel pump. And when they do, it will be a piece of cake to fix it. Stuck rollover valve 6. Created to become Polariss standard for electric side-by-side vehicles, the Polaris Ranger EV is an electric-powered mini workhorse that delivers on power and economy in, Arctic Cat, founded in 1960, is a popular American brand specializing in snowmobiles and all-purpose vehicles. Before starting the engine, check the accelerator pedal to be sure it is operating smoothly. First, clean your vehicle properly. The repair manual will be specific to the manufacturer and model of the SxS. To change from 4WD to 2WD, stop the vehicle, be sure the lever is set to position a, and then set the switch to 2WD. Cut the area with a wirecutter. To learn more about the most common problems with the Yamaha Rhino 660 ATV, keep reading this guide. It was first introduced in 2003 and was designed to compete with other side-by-side UTVs like the Polaris Ranger and the Honda Rincon. 1984-1988 Yamaha Badger 80 Repair Manual. POTENTIAL HAZARD Improper handling of gasoline. That should solve the engine issues. Manage Settings There is a case, which is basically the shift shaft. Though its been out of production since 2007, there are still many Rhino 660s on the road today. Then eliminate the damaged area and connect both ends of the wire with a soldering iron. Heres a list of some of the most common issues with Yamaha Rhino 660 that you may encounter: Wiring issues are common with vehicles. Be sure cargo is secured - a loose load could change handling unexpectedly. It is illegal to operate this vehicle on any public street, road, or highway. Always wear your seat belt when riding in the vehicle. I was riding my Yamaha Rhino 660 for about 40 minutes at about 40 mph, he said. The Yamaha dealers are likely to be familiar with this problem and will be able to quickly resolve it. These will solve the insufficient fuel delivery problem, and your Yamaha Rhino 660 will again perform superbly. Its a long-lasting UTV offering both style and comfort while you ride. Owners should inspect their fuel filters often to ensure they are not clogged, which can lead to fuel pump failure. Working as a Mechanic love to test out UTVs and all their accessories. There is a possibility that the frame near the rear diffuser will crack. Always maintain proper tire pressure as described in this manual. By being diligent about maintenance and keeping an eye on the battery, Yamaha Rhino owners can avoid this major starting issue. Use engine braking to help you go slowly. Never exceed the stated load capacity. When your Yamaha Rhino stops running, it can be a wiring problem. Set the switch to H to turn on the high beam and the taillights. While theres no guaranteed fix, most of the time the problem can be resolved by cleaning the carburetor or changing the spark plug. 1986-1990 Yamaha YFM350 Moto-4 Repair Manual. The engine and its components can be accessed by removing the seats and center console. In back theres a good-sized cargo bed that tilts up and dumps, two halogen tail lights, and a standard trailer hitch receiver. As a result, dirt gets sucked into the vehicles interior and collects on certain parts of the engine system. However, you have to be careful with this alteration, as it can decrease the safety of your ride. If youre looking for a versatile utility vehicle, the Rhino 660 is right up there with some of the better models ever made. In cold weather, the battery works well without maintenance. A sudden shut down of the engine is the main sign of this problem. The spring preload can be adjusted to suit the operating conditions. If necessary, use the brakes gradually to help you go slowly. To release the differential gear lock, stop the vehicle and set the switch to 4WD. To me, the cat seemed kinda tankish all the way around and do I dare say kinda rode like a Ranger., A user has both an Arctic Cat and Yamaha Rhino 660. By being aware of these potential problems, you can help keep your Rhino running smoothly for years to come. If this should happen, remove the battery and recharge it. Here are some of the manuals available. Subscribe to our channel to see more. Yamaha Grizzly 700 Starting Problems Troubleshooting Test #1 A battery test is the best place to start. 2006 YXR66FAV Rhino 660 4WD Vacuum line cracked or fallen off (pressure to fuel tank, pump, etc.) The vehicle handles differently in 2WD than in 4WD and in 4WD-LOCK in some circumstances. It is tough to point out an exact reason for this problem. If the light comes on during operation, stop the engine as soon as it is safe to do so and allow the engine to cool down for about 10 minutes. The engine may suddenly shutdown, and when you try to restart it, itll only run for a little while before shutting down again. apr 9, 2008. The technical storage or access is necessary for the legitimate purpose of storing preferences that are not requested by the subscriber or user. After the general information section, the manual will be divided into sections or chapters for different areas or systems within the SxS. keep your hands and feet inside the vehicle at all times-watch for branches, brush, or other hazards that could enter the vehicle. Answer: The Yamaha Rhino 660 is quite fast. At first, you may worry about why this is happening, but theres nothing to be scared of. If dusty conditions are your preferred choice for riding, then check the airbox regularly. 2008 Rhino 700 FI YXR70FXR If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your eyes, see your doctor immediately. Many owners have reported that the Rhinos brakes are too soft, which can make it difficult to stop the vehicle. Introducing a child to the world of off-roading is exciting, but comes with its own set of questions and considerations. Spring pressure returns the pedal to the rest position when released. If so, then you are not alone, 6 Bad Inner Tie Rod Symptoms Everything You Need To Know, Driving is a necessity for many us, and when it comes to the safety of you and your passengers on, Why Is My Car Whistling? Always use the size and type of tires specified in this manual. In this blog post, well take a close look at the most common problems with the Ranger 700, Read More Most Common Problems With Polaris Ranger 700 XPContinue, The Can-Am Outlander 570 is a versatile ATV that can be used for hunting, farming, or recreation. Press the brake pedal to slow or stop the vehicle. Always follow the inspection and maintenance procedures and schedules described in this manual. HOW TO AVOID THE HAZARD. This is particularly important when driving in rough terrain. Many owners have reported that the Rhinos tires are too soft and tend to wear out quickly. I've been a car mechanic for as long as I can remember. Changing from 2WD to 4WD or from 4WD to 4WD-LOCK, or vice-versa while moving may cause the vehicle to unexpectedly handle differently. Common ProblemsVIII. Five-valve cylinders are patented on the engine. This off-highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle. This can severely damage pistons, valves, cylinder walls, and other internal parts of the engine. Keep your feet on the floorboard. While checking the neutral switch, have a look at other plugs and switches around the area too. Save my name, email, and website in this browser for the next time I comment. Vehicle capacity: 1 operator and 1 passenger. After going through deep research, all find positive reviews of the Yamaha Rhino 660. However, the shaft is always not available to buy in online stores. But the passenger compartment does have its draw backs. The engine may overheat if the vehicle is overloaded. However, we havent heard of any engine problems with the latest versions of the Yamaha Rhino i.e. This is a mixture of beauty and brawn. All you really need to do is to have a mechanic reposition the clutch and secure it so that it doesnt keep tipping over. To change from 2WD to 4WD, stop the vehicle, and then set the switch to 4WD. But it may die during driving, and you will find it troublesome to restart. But it seems like Yamaha Rhinos may have a bit of a weakness when it comes to their starting issue. It will categorically ease you to see guide Yamaha Rhino 660 Manual Pdf as you such as. Not flashy, but up to any task. To lower. 2005 Rhino 660 Hunter YXR66FAHT For a totally stock model still in good shape, the Yamaha Rhino 660 top speed is between 40 and 42 mph. Making A UTV Street Legal: The Ultimate Guide. In the meantime, check the oil level regularly and top up as needed. If it is loose, pull the belt out all the way and then let it retract. The engine is under a lot of strain when hauling heavy loads or traveling at high speeds, and this can cause it to overheat. Another common problem with the Yamaha Rhino 660 is brake issues. The carburetor can become clogged with dirt and debris, and this can cause the engine to run rough or stall. But due to too much pressure or problems in the crankshaft, the engine can behave unexpectedly. Do not attempt to operate this vehicle until you have attained adequate knowledge of its controls and operating features. Perhaps, this problem is more familiar when your Yamaha Rhino gets old. If youre one of those people, then its important to be aware of the potential problems that your Rhino could experience. Never consume alcohol or drugs before or while operating this vehicle. 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